At United Tool & Machine, we specialize in high-speed, cost-effective non-metal stamping, blanking and die cutting services designed to handle both high-volume production and rapid prototyping. Our facility utilizes advanced engineering layouts to maximize material yielding and minimize scrap on every production run. We work closely with our clients to ensure every project meets exact specifications while maintaining the efficient turnaround times that modern manufacturing demands.
By utilizing high-quality steel rule dies, we deliver precision component manufacturing for a diverse range of commercial and industrial sectors. Our team has decades of experience processing complex geometries and specialized non-metallic materials into finished components. From automotive gaskets to industrial packaging inserts, United Tool & Machine provides the scalability and accuracy required for your critical applications. Contact us today to learn more or get started!
Background
Flat, non-metal parts such as decals, gaskets, seals, packaging, and inserts can easily be blanked using steel rule dies. ‘Kiss-cuts’ may also be included to crease, perforate, or cut to a specific depth without completely cutting through wherever necessary, as in a sheet of stickers.
These dies use a plywood, acrylic, or steel board with the profile of the desired part cut into it, and a ‘steel-rule’ blade with a razor sharp knife’s edge formed into shape for inserting into the channel of the board. The assembled board is placed in a press over material to operate like a cookie-cutter for nesting cuts to minimize scrap. Steel rule dies are the most cost-effective method for large-scale non-metal stamping.
Process
During the non-metal stamping process, our engineers will generate a DXF of your part in CAD, prepped with notches, proper punch sizing, and altered corner conditions when applicable. We will use the DXF to automatically CNC bend the steel rule blade(s) into shape with notches, cut to length, and mitered as needed. Our CO2 laser will also use the DXF to CNC cut the profile into plywood boards.
The board and steel rule are carefully assembled, and any required punches are inserted, with foam rubber ejection material added last. We then make a first-piece hit in one of our 10 non-metal presses including beam, clicker, hydraulic, and 2 traveling head presses. The initial parts are fully inspected to the tolerances on your print prior to running your full production order. The entire process from order receipt, to DXF layout, to bending steel rule, to laser cutting board, to assembly, to first piece inspection, can occur in as little as 24 hours.
Requirements
- Maximum Stamping Tonnage: 50 Ton
- Maximum Coil/Sheet width: 5 feet
- Maximum Part Footprint: 31.5 x 48”
- Maximum Part Thickness: Depends on compressive properties of material
- Thicker compressive materials such as foam and sponge may have a slightly hour-glass shaped cross-section/edge-condition
- Lead-Time: As little as 24 hours!
Commitment to Quality
Quality assurance is embedded into every stage of our manufacturing process. We maintain strict inspection protocols to ensure that every stamped part aligns perfectly with your blueprint specifications.
Our testing equipment and experienced quality team guarantee consistent dimensional accuracy from the first part to the last. We continuously refine our processes to maintain the highest industry standards for non-metal stamping.
Contact Us
Ready to start your next non-metal stamping or blanking project? Contact the manufacturing experts at United Tool & Machine today to discuss your specific application and material requirements. We provide rapid quotes and technical assistance to help move your designs into production quickly.